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Optimise your Pneumatic Drilling

ADU range - Advanced Drilling Units

For precision and repeatability

These units feature a modular design with versatile clamping options, ensuring adaptability to various application needs. Known for their excellent power-to-weight ratio, they deliver reliable performance and ease of handling. Ideal for critical operations like drilling, reaming, and countersinking, these units provide precision, efficiency, and durability for demanding industrial tasks. The entire range is customizable to suit your application needs.

Discover our pneumatic range:

Customise your ADU

Getting the right drilling solution is crucial in the aerospace manufacturing.

Motor

Both of our models use the same motor :

  • ST1200, optimized for high-speed, low-torque operations, engineered for drilling holes up to ½".

  • ST2200, specifically designed for high-speed, low-torque applications, ideal for applications requiring larger hole sizes.

Specifications

  • ST1200

    from 240 to 12 000 rpm
    0.01 to 0.035 mm/rotation
    2.8 HP with torque limiter at lower speed
    Automatic positive feed drill
    No restriction
    0.025 mm | 0.0009"
    1.85 kg | 4.1 lbs
    up to 15.9 mm | 5/8"
    up to 12.7 mm | 1/2"
    up to 12.7 mm | 1/2"
    up to 9.5 mm | 3/8"
  • ST2200

    from 130 to 2 200 rpm
    0.03 to 0.032 mm/rotation
    2.8 HP with torque limiter at lower speed
    Automatic positive feed drill
    No restriction
    0.025 mm | 0.0009"
    3.2 kg | 7 lbs
    from 15.9 to 25.4 mm and above | from 5/8" to 1"
    from 12.7 to 25.4 mm and above | from 1/2" to 1"
    from 12.7 to 25.4 mm and above | 1/2'' to 1''
    from 9.5 to 25.4 mm and above | from 3/8" to 1"

Equipments

Setitec offers a comprehensive range of highly customizable equipments designed to meet specific requirements and adapt to various aerospace applications. Engineered for exceptional performance, our solutions deliver nanometer-level precision to ensure the highest standards of accuracy and reliability.

Concentric Collet

Applications:

  • Countersink operation allowed by a back guided spindle and a countersink cutting tool
  • Drilling allowed either by a back guided spindle or a front guided cutting tool
  • Thick jig required
  • Tree spacer length varies with stroke, determined by spindle extension length

Specificities:

  • On ST1200 Collet Ø from 14,4 to 45,4 mm | 0.6’’ to 1.4’’
  • On ST2200 Collet Ø from 25,4 to 49,4 mm | 0.6’’ to 1.4’’

Clamping force:

  • On ST1200 : simple piston 60DaN / 132,27 lbs |double piston : 120 DaN / 264,55 lbs
  • On ST2200 : double piston 120 DaN / 264,55 lbs | double piston : 180 DaN / 396,83 lbs

Quarter turn - Bayonnet

Applications :

  • Drilling
  • Reaming
  • Thick jig required

Specificities :

  • Clocker enables 360° orientation of the toolfor proper positioning.
  • No diameter limitation

  • On ST1200 and ST2200

J-Clamp

Translating clamping

Applications:

  • Drilling up to ⌀12,7 Alu ⌀6,4 Ti
  • Countersink
  • Thin grill jig or pre-hole

Specificities:

  • Clamping force 110 kg | 220 Lbs
  • Different jaws size available depending on accessibility, material sickness
  • Customization availablle

  • On ST1200

  • Total weight : 4,2 Kg | 9,2 lbs

Croco-Clamp

Rotation clamping

Applications:

  • Drilling: ⌀12,7 Alu ⌀6,4 Ti
  • Countersink

Specificities:

  • Clamping force 110 kg | 220 Lbs
  • Different jaws size available depending on accessibility, material sickness
  • Customization availablle

  • On ST1200

  • Thin grill jig or pre-hole

  • Total weight : 4,2 Kg | 9,2 lbs

Template Foot

Applications:

  • Drilling up to Ø18,5 mm
  • Countersink
  • Thin drill jig or pre-hole

Specificities:

  • On ST1200
  • Clamping force : Simple or double piston/ fixed ou sliding
  • Total weight : 4,2 Kg | 9,2Lbs

Offset head

Applications:

  • Drilling Ømax 22mm
  • Reaming
  • Thick jig required

  • Customization possible

  • On ST1200 and ST2200

  • Can be adaptated on Bayonet of C-Clamp

Microhead

Applications:

  • Drilling Ømax 22mm
  • Reaming
  • Thick jig required

  • On ST1200 only

  • Customization possible

  • Can be adaptated on Bayonet of C-Clamp

Accessories

The ADU range offers a wide variety of optional accessories, including lubrication, cycle counter, balancer and vacuum system. Tailor your tools to perfectly suit your specific requirements.

Lubrication

Two designs exist and can either be integrated on the ST1200 and ST2200.

  • ONBOARD LUBRICATION
  • The onboard system lubricates the cutting tool without an external unit
  • Container autonomy depends on tool diameter and capillary size
  • Adjust pump flow by tightening the air pressure regulator

  • OUTBOARD LUBRICATION

  • Tool plugged to an external high-capacity oil tank

Why is lubrication crucial when drilling ?

  • Reduces Friction & Heat - Prevents wear and overheating.

  • Extends Tool Life - Minimizes dulling and breakage.

  • Improves Efficiency - Enables smoother, easier drilling.

  • Enhances Quality - Reduces burns and deformation.

  • Prevents Clogging - Flushes out chips effectively.

Cycle counter

  • Display tracks cycle count and operating hours
  • Magnetic contact for maintenance and set up
  • Check button for monitoring only
  • Visual signals. Green light: Normal; Red light: Countdown end
  • Programmable for cutter life and preventive maintenance
  • Blinking red light signals maintenance

What are the benefits of having the cycle counter ?

  • Tool Life Management – Ensures timely replacements.

  • Preventive Maintenance – Reduces downtime by scheduling servicing.

  • Process Optimization – Improves efficiency and drilling accuracy.

  • Quality Assurance – Maintains consistent hole quality.

  • Cost Savings – Prevents unnecessary tool changes and material waste.

Vaccum

Vaccum is integrated with Concentric Collet and Quarter turn / Bayonet equipments.

Why Vaccum is important when drilling ?

  • Debris Removal – Clears fine dust and chips, preventing contamination.

  • Precision – Ensures clean, accurate holes.

  • Safety – Protects workers from hazardous dust and fire risks.

  • Enhances Quality – Reduces burrs and deformation.

  • Efficiency – Reduces cleanup time.

Frequently Asked Questions

What are the differences between the ST1200 and the ST2200 models ?

 
  • The ST1200 is optimized for high-speed, low-torque operations, engineered for drilling holes up to ½”.

  • The ST2200 is specifically designed for high-speed, low-torque applications, ideal for applications requiring larger hole sizes.

  • Both models use the same motor.

What is the ST1200, and what makes it unique?

 
  • The ST1200 is a high-performance pneumatic positive feed drilling tool designed for aerospace applications.

  • It offers exceptional precision, reliability, and efficiency, making it ideal for drilling all types of holes in all type of materials, such as composite, aluminium, titanium and other materials.

How does the ST1200 improve precision and quality?

 
  • The ST1200 is engineered to meet aerospace-grade tolerances, ensuring highly accurate hole thanks to a constant speed and feed.

  • Its advanced pneumatic technology minimizes operator error, resulting in high repeatability with consistent, high-quality drilling.

How does the ST1200 enhance productivity?

 

With its semi-automatic function, the clamping on the drill jig is easy, minimizing operator fatigue and boosting productivity.

Can the ST1200 help reduce costs?

 
  • Yes!

  • By improving drilling accuracy and minimizing errors, the ST1200 reduces cycle time, material waste and rework costs. Its durability and low maintenance requirements also help lower long-term operational expenses.

How does the ST1200 contribute to workplace safety?

 
  • Designed with ergonomic features, the ST1200 reduces strain on operators and minimizes exposure to vibrations.

  • Its lightweight and innovative design improve handling, enhancing safety and comfort in extended drilling operations.

Is the ST1200 versatile for different aerospace applications?

 
  • Absolutely!

  • The ST1200 is designed for modularity, accommodating various material stacks and adapting to diverse drilling requirements.

  • Its pneumatic system ensures consistent performance across different aerospace manufacturing environments.

  • Additionally, its modular design and customizable features allow it to meet specialized needs with precision.

How does the ST1200 support process monitoring and efficiency?

 
  • The ST1200 integrates precise control mechanisms that ensure repeatability in drilling operations thanks to high turbine stability.

  • Combined with real-time monitoring tools, it enables better process oversight and quality control.

What competitive advantages does the ST1200 offer?

 
  • The ST1200 provides a balance of precision, durability, and efficiency, giving aerospace manufacturers a reliable tool to enhance drilling operations.

  • Companies using the ST1200 benefit from faster production cycles, improved quality, and reduced operational costs.

Is it possible to do a drill a hole in a single step ?

 
  • Yes, one-step drilling is possible!

  • Concentric collet equipment enables drilling, reaming, and countersinking simultaneously, ensuring faster cycle times and precise hole concentricity.

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