The Desoutter Ecosystem isn’t just a set of tools—it’s a fully connected solution designed to optimize assembly processes and empower factories of the future. Built for adaptability and growth, it enables manufacturers to respond to changing demands, integrate new technologies effortlessly, and maintain complete control over production flow.
The Ecosystem is built on five cores that work together to deliver flexibility, scalability, and efficiency:
Connected Assets – Tools that talk to each other and to you.
Process Control – Smart workflows that keep errors out and quality in.
Data-Driven Solutions – Turning production data into decisions that boost performance.
Motion Capture – Guiding tools and operators with accuracy you can trust.
System Integration – Seamless connections between robots, systems, and your line.
This year’s launches bring exciting innovations across all five areas, plus a revised Service Strategy to meet all our customers’ needs.
For more information about specific launches in 2025 continue reading or contact our local specialists.
Connected Assets: Power Meets Precision
Connected assets form the backbone of smart assembly, ensuring seamless communication and error-proofing.
AXON Universal Tool Controller – A revolutionary tightening platform that controls all corded tools—handheld, pistol, or spindles—on a single platform. AXON offers universal compatibility, modular design for easy line rebalancing, embedded web interface for real-time data access, and footprint optimization (30% smaller than previous models).
New tightening tools (EPD/EIDS/EADS/EABC LRT) – Next-generation transducerized battery tools delivering high-accuracy torque and angle control with wireless connectivity. The eLINK version adds barcode scanning and motion capture for ultimate error-proofing.
WRT (Wireless Rotary Transducer) – Wireless calibration and verification with ±0.5% torque accuracy, optical data transmission, and memory for 50,000 results.
Connect-D – The evolution of the CONNECT Smart Hub, managing up to 20 cordless tools per hub with full traceability and error-proofing. Flexible and scalable for dynamic production environments.
Process Control: Error-Proofing Made Simple
Process control ensures every tightening meets quality standards.
Pivotware – Flexible error-proofing for zero-defect assembly. New features include no-code configuration for quick process changes, multi-tool support to reduce TAKT time, and full digital traceability for compliance. Connect and control any device, just like with a PLC. Proximity sensors, leakage tester, camera system, tester or tool, Pivotware can manage them all. Integration with ERP/MES enables paperless manufacturing, while position monitoring and vision options boost quality assurance.
Data-Driven Solutions: Insights That Drive Performance
Data is the foundation of continuous improvement.
DeMeter – Advanced analytics platform offering real-time dashboards, OEE monitoring, and predictive insights powered by AI. New features include curve analytics for anomaly detection, mobile alerts, and full traceability of torque, angle, and rework data. DeMeter helps manufacturers anticipate issues before they escalate, optimize productivity, and guarantee quality.
Motion Capture: Precision in Every Move
Motion capture ensures operations happen in the right place, at the right time. Real-time tracking system with sub-millimeter precision and 6 degrees of freedom for critical assemblies like EV batteries and engines. It offers scalable setup, intuitive operator guidance, and seamless integration with Desoutter software.
nexonar NEO – A simplified option for quicker set-up for complex screw assembly applications.
nexonar Tagit – A battery-powered device, features two buttons. Green for OK and red for NOK to secure quick and easy quality inspection. Of course, all controlled with the smart infrared position system.
Virtual Cable – Adds another layer of error-proofing by creating a digital path for tools, locking them outside the correct zone and unlocking only when aligned—ensuring perfect positioning and reducing rework.
System Integration: Automation Without Limits
Integration brings everything together for a truly connected factory.
ARG (Automated Robot Guidance) – AI-powered 3D vision system for robotic tightening and drilling. Auto-aligns tools with holes or bolts in less than a second, eliminating costly mechanical constraints.
NAVIS Vision Inspection System – AI-ready vision inspection with three models: Dome (360° inspection for large devices), Slim (space-saving for smaller devices), and TT (table-top for fast handling). NAVIS ensures digital traceability, scalability, and zero-defect delivery.
eRAPID Electric Screw Feeding System – The next evolution of RAPID, now fully electric for energy savings up to 50%, multi-stage speed control, real-time depth measurement, and built-in data management. Compact, maintenance-friendly, and designed for seamless integration into robotic stations.
All our 2025 innovations reflect Desoutter’s commitment to smart, sustainable manufacturing. By combining advanced hardware with intelligent software under the Ecosystem umbrella, manufacturers gain the agility to meet today’s challenges and tomorrow’s ambitions—whether through improved efficiency, reduced downtime, or enhanced quality control.
Discover how our 2025 innovations can fulfill your production goals for the New Year. Visit our Experience Center in Bratislava or Contact our regional team to schedule a personalized showcase in 2026.
May Your Production Wishes Come True! All the best in 2026
