General Industries
Aerospace
Automotive
Data centers
New energy vehicles
DeMeter is the Smart Production Analytics software from Desoutter, designed to eliminate blind spots in tightening quality and productivity. It gives manufacturers the visibility and expertise they need to secure every joint, every time.
Bringing tightening data, advanced analytics, and human expertise together in one powerful solution, DeMeter reveals the data that matters, so you can make clear decisions that improve uptime, reduce risks, and ensure consistent product quality.
● Dedicated software for tightening and drilling operations: Designed by experts to deliver accurate and meaningful insights.
● Abnormal tightening detection: Helps to Identify abnormal tightening behaviours that standard torque checks miss.
● Real-time production visibility: Monitors results, deviations, and raises alerts as tightening incidents happen, ensuring consistent quality.
● Complete traceability: Captures data and curves from tightening, drilling, or process operations for audits and Digital birth ertificates.
● Seamless system compatibility: Integrates with existing MES, ERP, and quality systems through open APIs while keeping tightening and drilling data centralized.
Assembly operations are critical to safety and quality. Yet tightening often remains a blind spot where a single undetected issue can lead to costly rework, recalls or even safety incidents.
Limited visibility and scattered data make it hard to detect deviations early, causing more stoppages, longer cycle times and raising operating costs.
This is where DeMeter brings clarity and control.
DeMeter isn’t just another analytics tool. It’s powered by Desoutter’s decades of tightening expertise, giving you sharper insights and safer, more reliable assemblies than any generic platform can deliver.
DeMeter automatically collects, monitors, and analyzes tightening data in real time. It transforms this data into actionable insights that help quality and operations teams monitor performance, detect anomalies, and act before problems impact production or customers.
For manufacturers who want to take analytics further, Desoutter service experts can help interpret complex behaviours, run root‑cause analysis, and guide corrective actions on demanding tightening applications.
Modern production lines generate vast amounts of tightening data, but that data is often scattered across tools, stations, and systems. DeMeter centralizes all tightening data into one platform, providing a clear and unified view of what is really happening on the line.
With DeMeter, teams gain real-time visibility into tightening results, NOK trends, deviations, and production status. Line performance and OEE can be monitored with a clear focus on tightening-related events, making it easier to identify bottlenecks and recurring issues.
By identifying tightening-related stop sources and underperforming stations, DeMeter supports proactive maintenance and continuous improvement. The result is more consistent joint quality, reduced variability, and improved confidence in tightening performance across shifts and production lines.
Digital Andon boards and smart alerts notify the right people at the right time – on workstations, mobile devices, or operator calls – so issues can be addressed immediately. This proactive approach helps teams react before tightening problems escalate into downtime, scrap, or customer complaints. Overall, DeMeter enables a shift from reactive troubleshooting to proactive control of tightening performance.
Traceability is a cornerstone of quality assurance, especially for tightening operations. DeMeter provides complete and reliable tightening traceability, recording every operation in detail.
Torque, angle, position, tool serial numbers, curves, and timestamps are all captured and stored. Assembly steps involving tightening are fully traceable, creating a solid foundation for audits, compliance, and customer requirements.
This data can be used to generate Digital birth certificates that demonstrate product conformity with confidence. Through open APIs, tightening data can also be shared with MES, ERP, or quality systems, ensuring consistency across the organization. With on-premise deployment options, manufacturers retain full ownership and control of their data.
Curve Analytics, introduced with DeMeter.26 release, builds on the existing platform analytics to offer a deeper layer of visibility into how each joint is achieved, not just whether it passes.
Traditional monitoring focuses on final torque and angle values. Curve Analytics analyzes the complete tightening curve, providing AI-driven insight into joint behavior throughout the entire operation. By learning from historical production data, the system identifies and classifies joint patterns in real time. Each new tightening curve is automatically compared against known behaviors, helping detect hidden risks such as missing components, cross-threading, or machining variations - even when the final result appears “OK.
With intelligent alerts and user-controlled classification of normal and abnormal behaviors, Curve Analytics enables earlier intervention, reduced variability, and more confident quality decisions.
● Quality Managers responsible for joint integrity, compliance, and reducing tightening-related defects, rework, and quality risks.
● Production & Operations Managers focused on improving uptime, OEE, and first-time-right performance.
● Manufacturing & Industrial Engineering Teams working to optimize tightening strategies, identify process deviations, and ensure consistent performance across tools and stations.
● Compliance & Audit Teams requiring full tightening traceability, and reliable data for internal systems and customer audits.
● Manufacturers in Safety-Critical Industries where tightening quality directly impacts product safety, reliability, and brand reputation.
Gain complete visibility into your tightening operations and detect hidden risks before they impact productivity, uptime or quality.
General Industries
Automotive
New energy vehicles
Aerospace
In the world of safety-critical applications, ensuring that every joint is properly tightened is absolutely crucial. In some cases, controlling the tightening process by simply defining torque and angle limits isn't enough. The smallest error can lead to costly mistakes or even endanger safety. That’s where DeMeter Curve Analytics comes into play.
Aerospace
Discover how Desoutter helped an aerospace customer achieve secure and efficient data collection.
General Industries
Automotive
New energy vehicles
Aerospace
Data centers
OEE (Overall Equipment Effectiveness) is one of the most widely used metrics in manufacturing. Yet in many plants, it remains a reporting tool rather than a decision tool.
