Data centers

Confined spaces, zero errors: How to ensure assembly accuracy inside server rack

Confined space, zero errors in data center

Server racks are designed to maximize performance density, not assembly accessibility. As a result, many critical operations take place in confined space with limited visibility.

Why confined spaces increase error risk

Inside a rack, operators face:

  • line-of-sight obstruction by components
  • difficult access angles
  • poor or inconsistent lighting
  • overlapping work zones

These conditions significantly increase the risk of assembly errors

Why traditional vision systems struggle

Camera-based systems often fail in confined rack environments due to:

  • occlusion by components
  • reflections from metal surfaces
  • sensitivity to lighting conditions

Infrared Real-Time Location System (RTLS) for confined spaces

nexonar uses infrared tracking technology that remains reliable even when tools are partially hidden or lighting conditions change. Multiple trackers can be mounted on a tool, allowing the system to work as long as one tracker is visible.

Learn more about nexonar in Data Centers

Supporting operators in real time

By combining tracking with visual guidance, nexonar helps operators:

  • Identify the correct tightening position
  • avoid missed steps
  • reduce training time

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